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Refining Applications
Applications
Carbon Black Unit
Service
Parameter(s)
Range(s)
Background
Model
Partial combustion - furnace process
Percent O2
0-5%
C.B + H.C + CO
NA
3000-Series
(dirty application)
CDU / VDU Heaters
Service
Parameter(s)
Range(s)
Background
Model
Stack gas / CEM Appl
PPM NOX / SOX
0-500 ppm
Stack gas
9110TH
/
6000
(UV)
Cooling Tower Water
Service
Parameter(s)
Range(s)
Background
Model
Hydrocarbon breakthrough
PPM hydrocarbons
0-10 ppm
Water
4080
Crude & Vacuum Distillation Units - CDU & VDU
Service
Parameter(s)
Range(s)
Background
Model
Color analysis / Diesel product
2 Naphtha pump around to Atm crude tower
ASTM / APHA / Saybolt
Product dependent
Fuel oil
Light naphtha
6000
(UV)
Fluid Catalytic Cracker Unit - FCCU - 1st & 2nd Stage Regenerator Cyclones
Service
Parameter(s)
Range(s)
Background
Model
Catalyst Regeneration
Percent O2
Percent CO
Percent O2
0-1%
0-1%, 0-10%
0-1, 0-5, 0-25%
Flue gas
7500ZA
/
3110P
3000-Series,
7500Z (NDIR)
plus sample system
Continuous Catalytic Reformer - CCR: See application note in Petrochemical for Aromatic Plant
Flue gas / stack incinerator
Percent O2 & SO2
0-5% O2 & 0-1%
-
6000
/
3000PA
UV (SO2) (O2)
Desulfide separator vent gas
Percent O2
0-25%
Process gas
3020M
Paramagnetic
Hydrocracker Unit
Service
Parameter(s)
Range(s)
Background
Model
Recycled gas compressor suction
Percent H2
50-100%
Hydrocarbons
2020
Make-up gas
Percent H2
50-100%
Hydrocarbons
2020
Total gas downstream confluence point
Percent H2
50-100%
Hydrocarbons
2020
Isomerization Unit
Service
Parameter(s)
Range(s)
Background
Model
Recycle gas
Percent H2
50-100%
C1, C2, C3+
2020
Process gas / "Burn off only"
Percent O2
0-5%
N2, CO2
3000PA
/
3000PB
Methanol / MTBE
Service
Parameter(s)
Range(s)
Background
Model
Purge gas to reformer
Percent H2
70-100%
CH4 / CO2 / CH3OH
2020
Methanol convertor effluent
Percent H2
70-100%
CH4 / CO2 / CO / N2
2020
Circulator gas compressor
Percent H2
70-100%
CH4 / CO2 / CO / N2
2020
Net gas from knockout pot
Percent H2
50-100%
C1, C2, C3, C4
2020
Reactor column - purification
Percent CH3OH
0-2%
MTBE
NA
5020 (NIR)
MTBE in gasoline
Percent MTBE
0-20%
Gasoline
NA
7320 (NDIR)
PSA Unit
Service
Parameter(s)
Range(s)
Background
Model
H2 purification off gas
PPM CO
0-10 ppm
H2
7500ZA
NDIR Series
Sulfur Recovery Unit (SRU)
Service
Parameter(s)
Range(s)
Background
Model
Flue gas to SRU stack incinerator
Percent O2 & SO2
0-5% O2
0-1% SO2
Flue gas
3000PA
/
6000
(O2) UV (SO2)
Tail Gas Treating Unit (TGTU)
Service
Parameter(s)
Range(s)
Background
Model
SCOT quencher overhead
Percent H2
0-4, 0-8%
N2 / CO2 / H2S
2020
Recycle gas compressor discharge
n/a
70-100%
CH4, H2S + trace HC
2020
Recycle gas to gas scrubber
Percent H2S
0-5%
H2, CH4, H2O
6000
(UV)
Recycle gas scrubber overhead
PPM H2S
0-2,000 ppm
H2, CH4, H2O
6000
(UV)
Wastewater Treatment Unit (WWTU)
Service
Parameter(s)
Range(s)
Background
Model
Setting pond / Drain channel
Oil
0-10 ppm
Rain run-off, etc.
6650SP
API SINK
n/a
0-100 ppm
Catch basin
6650SP